Rim Engineering
Cutting-edge Rim Engineering Centre
Processes
Our Rim Engineering processes ensure that every rim we handle is restored to peak performance & durability.
Specialized Repairs
For damaged rims, we employ advanced repair techniques such as welding and stress testing. We utilize MPI Crack Detection (Magnetic Particle Inspection), a non-destructive testing method for identifying surface and shallow cracks in metals. This process creates a magnetic field within the part, and any cracks cause the magnetic flux to leak, appearing as a visible coloured line. Once identified, the cracks are marked and repaired in-house, ensuring the structural integrity of the rim before proceeding.
CNC 3-Axis Milling
Our 3-axis CNC machines allow us to custom manufacture rims and other components with precise control of RPM speed and 3D positioning. With automated tool changes, we can accurately machine rims of varying sizes, offsets, and hole patterns, ensuring tailored solutions for different vehicle requirements.
Shot Blasting
Rims are meticulously shot blasted to remove rust or previous coatings, preparing them for powder coating.
SAW (Submerged-Arc Welding)
This welding process involves creating an arc between a continuously fed electrode, either solid or cored, under a blanket of powder flux. The flux generates a protective gas shield and slag, protecting the weld area while potentially adding alloying elements. No external shielding gas is required, as the arc is submerged beneath the flux, ensuring a robust weld.
Vertical Boring
With a vertical boring machine featuring a 1600mm bed, we can machine both the internal and external diameters of large industrial and mining rims. This allows us to create or repair small to oversized rims (up to 63 inches) with precision, catering to both standard and custom specifications.
Powder Coating
This process offers a superior finish compared to traditional spray painting. The powder is applied electrostatically, ensuring even distribution and preventing product build-up, which enhances the tyre’s fit on the rim. The powder is then cured by heat, resulting in a more durable and environmentally friendly finish. Powder coating is a greener option, as unused powder can be recycled, and no volatile organic compounds are released into the atmosphere. Standard colours are available, and custom colours can be arranged upon request.
OTR Rims
Off-the-road (OTR) rims, used primarily in mining, undergo a more rigorous process to ensure their durability in extreme conditions. After inspection and any necessary repairs, the rims are powder coated and subjected to a final quality check before being returned to the customer.
By extending the life of rims through our eco-friendly & cost-effective repair methods, we help minimize waste and promote sustainability. Our practices meet or exceed industry standards for safety and quality.
- Consistency in Service: We ensure uniformity in the information & service delivered by our team. We develop comprehensive training materials to keep representatives informed & capable of providing expert guidance to clients.
- Eco-friendly Commitment: By leveraging solar power & recycling usable rim components, we actively contribute to environmental sustainability.
- Experience & Expertise: With over 100 years of combined industry experience, our team delivers trustworthy & reliable services. This depth of knowledge fosters strong customer relationships and ensures confidence in the safety and quality of our repairs.
Future Plans and Projects
We continue to innovate & enhance our operations to better serve our customers.
Key future projects include:
- Advanced Tracking System: A sophisticated new system will allow us to better track repairs, modifications, & overall rim performance, improving operational efficiency.
- NPI Process Enhancement: We are continually upgrading our crack detection processes to ensure rims meet the highest safety standards.
- Sustainability Initiatives: Exploring further eco-friendly measures, such as enhanced recycling programs & energy-efficient practices.
- Training & Communication: We are rolling out consistent training for our staff to ensure they deliver the same high level of expertise during customer interactions.
Interested in Rim Engineering?
Fill in the form and our team will get back to you as soon as possible to discuss how we can support your fleet operation.